The voltage drop of any insulated cable depends on the length of the path considered (in meters), the required nominal current (in amperes), and the relevant total impedance per unit length of the cable. The maximum impedance and voltage drop applicable to each cable at the maximum conductor temperature and under alternating current conditions are presented in the tables. For cables operating under direct current conditions, the appropriate voltage drops can be calculated using the formula: 2 x path length x current x resistance x 10⁻³. The detailed values ​​in the tables are presented in m/V/Am (volts/100 per ampere per meter), and the maximum acceptable nominal voltage drop specified by the IEEE Regulations is 2,5% of the system voltage, i.e., 0,025 x 415
= 10,5 volts for three-phase operation or 0,025 x 240 = 6,0 volts for single-phase operation. Consider a three-phase system.
The requirement may be that a load of 1000 A be transmitted over a distance of 150 m, the cable being
stapled to the wall and with adequate protection. The classification tables in the IEEE Regulations indicate that a SWA PVC cable with a 35 mm copper conductor would be suitable for the required load, but the voltage drop
It must be checked. Voltage drop = Y x current x length
= 1,1 x 100 x 150 millivolts
= 1,1 x 100 x 150 volts/1000
= 16,5 volts
where Y = value from the tables in mV/A/m unless a specific voltage drop value, acceptable to the user, is specified.
As specified, the 10,5 volt value from the IEEE Regulations must be respected. Therefore: total voltage drop = 10,5 volts
10,5 = Y x 100 x 150
Therefore, Y = 10,5/100 x 150
= 0,7/1000 volts/ampere/meter. Consulting voltage drop tables indicates that the cable size with a voltage drop of 0,7/1000 V/A/m
(0,7 mV/A/m) OR LESS is a 70 mm copper conductor.

Therefore, to transmit a three-phase current of 100 A per phase over a distance of 150 m, with a total voltage drop equal to or less than the legal maximum of 10,5 volts, the use would require a 70 mm³ (cubic) multi-conductor PVC.

Moreover,
The user may have 150 m of 35 mm² (Cu) multi-core PVC cable and need to know the maximum current.
which can be applied without exceeding the permitted voltage drop. The method is exactly the same as above.
namely: total drop = 16,6

= YxAxM
= 1,1 x A x 150/1000
From the tables: Y = 1,1 mV/A/m
= 1,1/1000 V/A/m
Therefore, A = 10,5 x 1000 / 1,1 x 150
= 64 amperes

From the above, it is clear that, knowing any two values ​​of Y, A, or m, the remaining, unknown value can be...
to be easily calculated.

The consulting service is always available to verify, clarify, or suggest the most suitable cable size and type for any specific requirements.

Voltage Drop for Single-Core Low-Voltage Cables (mV/amp/meter)

Copper conductorPlans Trefoil arrangementAluminum ConductorPlansTrefoil arrangement
47.837.770163.3433.283
65.2875.226252.1612.100
103.1843.124351.6021.542
162.0862.008501.2221.162
251.3571.297700.8900.830
351.0340.971950.6860.623
500.7930.7321200.5690.509
700.5950.5341500.4900.430
950.4690.4081850.4200.360
1200.4100.3492400.3530.293
1500.3540.2943000.3120.252
1850.3120.2524000.2740.214
2400.2720.2114000.2450.185
3000.2470.1876300.2220.162
4000.2240.164
5000.2080.148
6300.1940.134

 

Voltage drop in ampere-meters (mV). Conductor operating temperature: 70 °C

Cross-sectional area of ​​the conductorDual-core DC cableSingle-phase dual-core AC cableThree- or four-core AC three-phase cable
mmmVmVmV
1.5292925
2.5181815
411119.05
67.37.36.04
104.44.43.08
162.82.82.04
rxzrxz
251.751.750.1701.751.500.1451.50
351.251.250.1651.251.100.1451.10
500.930.930.1650.940.800.1400.81
700.630.630.1600.650.550.1400.57
950.460.470.1550.500.410.1350.43
1200.360.380.1550.410.330.1350.35
1500.290.300.1550.340.260.1300.29
1850.230.280.1500.290.210.1300.25
2400.1800.1900.1500.240.1650.1300.21
3000.1450.1550.1450.210.1360.1300.185
4000.1050.1150.1450.1850.1000.1250.160

 

Voltage drop in amperes per meter (mV). Conductor operating temperature: 70°C.

Cross-sectional area of ​​the conductorDual-core DC cableSingle-phase dual-core AC cableThree- or four-core AC three-phase cable
1234
MmMvMVMV
164.5453.9
252.9290.1752.92.50.1502.5
352.12.10.1702.11.800.1501.80
501.551.550.1701.551.350.1451.35
701.051.050.1651.050.900.1400.92
950.770.770.1600.790.670.1400.68
120 0.530.1350.55
150 0.420.1350.44
185 0.340.1350.37
240 0.260.1300.30
300 0.210.1300.25

The tables are derived from copyright information from the IEE.

600/1000 Volt PVC Insulated Cables with Copper Conductors - Sustained Current Parameters (Amps) (50 Hz)

Normal driver area600/100 VOLTS
Single-phase and three-phase cables in a three-phase arrangement.
mmDirect ArmoredArmored Ductunshielded airAir armored
50203199184193
70248241233249
95297282290298
120337311338347
150376342338395
185423375450452
240485419537532
300542459620607
700600489722690
500660523832776
630721563957869
8007585871083937
100079762112601010

 

Approximate current per line or phase consumed at maximum power by motors of average efficiency and power factor.

Engine classificationDirect currentAlternating current
110V220V550V240V380V415V550V
HPampampampampampampamp
0.55.72.81.13
1105261.91.71.3
21893.6103.63.32.5
326135.2155.14.63.5
542218.42487.35.5
7.56030123511.610.68
108040164615.113.810.4
15117592367222016
20154773188292721
251909538110373426
3022711446130434030
4030015060180595441
5037518775210736750
5044522389253878060
605202601042911029470
8060030012033211710781
100740370148412145133100
125460184515181166125
150220217199150
175256253232175
200292288264199
250353323244
300421385291

Useful three-phase formulas:

1. kW = kVA x power factor

2 kW =

Line Amperes x Line Volts x 1.73 x pf

1000

 

3. kVA =kW
pf

 

4. Line amps =kW x 1000
Line Volts x 1.73 x pf

 

5. Line amps =kVA x 1000
Line Volts 1.73

 

6. Line amps =hp x 746
Line Volts x 1.73 x Efficiency x pf

 

7. kVA =Line Amperes x Line Volts x 1.73
1000

 

8 kW =hp x 746
1000x Efficiency

 

9. kVA =Line Amperes x Line Volts x 1.73 x Efficiency x pf
746

 

10. hp = kW x 1000 x Efficiency
746

 

11. hp =kVA x 1000 x Efficiency
746

 

CURRENT CLASSIFICATIONS OF CABLES CUT DIRECTLY TO THE SURFACE OR TRAY, BUNCHED AND UNBLOCKED

Driver size2 A DC core3 A core
4 A core
1 dual-core DVD player1 Three cores
1 Four cores
Single-phase alternating currentThree-phase alternating currentsingle-phase ACThree-phase alternating current
RPRPRPRP
mm2ampampampampampampampamp
11613151214121210
1.52116191518151513
2.52923262024212118
43830342731272724
64938453440353530
106751604656484841
169038816172646454
25115891058096718462
35145109130981158710072
50205175185160170140150125
70260220235200210175185155
95320270285240255215225190
120370310335280300250260215
150420355380320335285300250
185480405435365385325345280
240570480520430450385400335
300660560600500520445460390
400770680700610
500890800800710
6301050910950820

 

CURRENT CLASSIFICATIONS FOR CABLES IN GROUPED AND CLOSED CONDUITS OR TRAYS

Driver size2 A DC core4 A CoreD.C.Three-phase alternating current
single-phase ACThree-phase ACsingle-phase AC
RPRPRPRP
mm2ampampampampampampampamp
114111191211109
1.51713141115131312
2.52418201620181716
43124272227242322
64031352834303027
105542493947404137
167356665361535447
259473897180607053
35115901108897748665
50170145145125
70215185185160
95265230225195
120310260260220
150350300

R = Heat-resistant rubber insulation
P = PVC insulation

Minimum size of the ground conductor (if not contained in the cable)

Size of the largest copper circuit conductor.Grounding conductor sizeGrounding continuity conductor sizeConnecting wire size
161*1 # *
1.561*1 # *
2.561*1 # *
462.51 # *
662.51 # *
10662.5
16662.5
2516166
3516166
5016166
70505016
95505016
120505016
150505016
185707050
240707050
300707050
400707050
500707050
630707050

* 1,5 mm² where the grounding conductor is not encapsulated
# 2,5 mm² for interconnecting other services at the facility entrance.

DIAMETERS AND SIZES OF CABLE GLANDS FOR SHIELDED PVC INSULATED CABLES

Driver sizeMaximum core diameterNumber of coresApproximate diametersThreadRecommended gland size#
Intermediate CoverFrameOuter Cover
mm²mmNumber of DriversmmmmmmmmBS4121
14/826/827911 6/87/85/8
373/89 3/812 2/87/85/8
48.110.1130.93/4 S*
58.910.913.80.93 / 4 S
79.711.714.50.93 / 4 S
1012 2/415181 1/43/4
1212 3/415 2/418 2/41 1/43/4
1915.117.821.11.251
2718.52225.41.61
372124 2/417 3/41 2/41 3/4
4823 3/427 1/430 3/41 2/41 3/4
2.53.328.210.213.10.93 3/4 S*
38.710.713.60.93 3/4 S
49.611.614.50.93 3/4 S
510.512.515.40.93 3/4
711 2/412 2/416 2/413/4
1014.817.520.91.251
1215.31821.41.251
1918.52225.41.61
272225 2/429 1/41 2/41 3/4
372528 2/432 2/41 2/41 3/4
482933 1/237 1/221 1/2
44.3210.212.215.10.93 3/4 S
311131613/4
41214 3/417 3/41 1/43/4
512 1/416191 1/43/4
714 2/417 1/420 2/41 1/41
1019 1/422 3/4261 2/41
1219.823.326.81.61 3/4
1912 2/42730 2/41 2/41 1/4
2728 1/2333721 1/2
65211 2/413 2/416 2/413/4
312 1/412 1/4181 1/43/4
413 2/413 2/419 1/41 1/43/4
1061/421416 3/4201 1/43/4
31517 3/421 1/41 1/41
416 2/419 1/422 3/41 1/41
16Shaped Conductors21315 2/4191 1/43/4
314 2/414 2/420 2/41 1/41
419 3/416 3/4241 1/41

#Cable glands Type BW, CW, D1W, D2W, E1W, E2W.
• A cable manufactured with minimal tolerance can be accommodated in a smaller cable gland.

PVC/SWA/PVC CABLE GLAND SIZING TABLE

Size mm²Drivers
1
23457101219273748
1.516/2016/2020S20S20S20L20L25S25L3232
2.520S20S20S20S20L25S25S25L323240S
4.020S20L20L20L20L25L323240S
6.020L20L20L
10.025S25S25S
16.025S25L25L
25.025S3232
35.025L3232
50.0323240S
70.03240S40L
95.025S40S40S50S
120.025L40S40L50S
150.03240L50S63S
185.03250S50L63S
240.040S50L63S63S
300.040L63S63L75L
400.050S63L75S75L
500.050S
630.050L

The tabulated cable gland sizes serve only as a guide and are based on the approximate diameters of the bottom and overall armor.

Cables made with aluminum wire must have aluminum cable glands.

TEMPERATURE REDUCTION FACTORS
FACTORS THAT REDUCE SOIL TEMPERATURE

FACTORS FOR REDUCING AIR TEMPERATURE

Air temperature °C25303540455055
PVC cables rated for 70°C.1.221.151.081.000.950.820.71

 

Burial depth reduction factor

Soil temperature °C25303540455055
PVC cables rated for 70°C1.131.071.000.930.850.760.65
Cross-section of the cables
Placement depth mtup to 70 mm²95 mm² – 240 mm²300 square millimeters and above
0.51.001.001.00
0.600.990.980.97
0.800.970.960.94
1.000.950.930.92
1.250.940.920.89
1.50.930.900.87
1.750.920.890.86
2.000.910.880.85

 

SOIL THERMAL RESISTIVITY REDUCTION FACTOR

Soil thermal resistivity in °C cm/watt8090100120150200250
Classification factor1.171.121.071.00.910.800.73

 

Nominal temperature reduction factor of PVC

PVC type, nominal temperature °C708595105
Classification factor1.0001.1951.3091.414

Voltage Drop Calculations

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