
Voltage Drop Calculations

= 10,5 volts for three-phase operation or 0,025 x 240 = 6,0 volts for single-phase operation. Consider a three-phase system.
The requirement may be that a load of 1000 A be transmitted over a distance of 150 m, the cable being
stapled to the wall and with adequate protection. The classification tables in the IEEE Regulations indicate that a SWA PVC cable with a 35 mm copper conductor would be suitable for the required load, but the voltage drop
It must be checked. Voltage drop = Y x current x length
= 1,1 x 100 x 150 millivolts
= 1,1 x 100 x 150 volts/1000
= 16,5 volts
where Y = value from the tables in mV/A/m unless a specific voltage drop value, acceptable to the user, is specified.
As specified, the 10,5 volt value from the IEEE Regulations must be respected. Therefore: total voltage drop = 10,5 volts
10,5 = Y x 100 x 150
Therefore, Y = 10,5/100 x 150
= 0,7/1000 volts/ampere/meter. Consulting voltage drop tables indicates that the cable size with a voltage drop of 0,7/1000 V/A/m
(0,7 mV/A/m) OR LESS is a 70 mm copper conductor.
Therefore, to transmit a three-phase current of 100 A per phase over a distance of 150 m, with a total voltage drop equal to or less than the legal maximum of 10,5 volts, the use would require a 70 mm³ (cubic) multi-conductor PVC.
Moreover,
The user may have 150 m of 35 mm² (Cu) multi-core PVC cable and need to know the maximum current.
which can be applied without exceeding the permitted voltage drop. The method is exactly the same as above.
namely: total drop = 16,6
= YxAxM
= 1,1 x A x 150/1000
From the tables: Y = 1,1 mV/A/m
= 1,1/1000 V/A/m
Therefore, A = 10,5 x 1000 / 1,1 x 150
= 64 amperes
From the above, it is clear that, knowing any two values of Y, A, or m, the remaining, unknown value can be...
to be easily calculated.
The consulting service is always available to verify, clarify, or suggest the most suitable cable size and type for any specific requirements.
Voltage Drop for Single-Core Low-Voltage Cables (mV/amp/meter)
| Copper conductor | Plans | Trefoil arrangement | Aluminum Conductor | Plans | Trefoil arrangement |
| 4 | 7.83 | 7.770 | 16 | 3.343 | 3.283 |
| 6 | 5.287 | 5.226 | 25 | 2.161 | 2.100 |
| 10 | 3.184 | 3.124 | 35 | 1.602 | 1.542 |
| 16 | 2.086 | 2.008 | 50 | 1.222 | 1.162 |
| 25 | 1.357 | 1.297 | 70 | 0.890 | 0.830 |
| 35 | 1.034 | 0.971 | 95 | 0.686 | 0.623 |
| 50 | 0.793 | 0.732 | 120 | 0.569 | 0.509 |
| 70 | 0.595 | 0.534 | 150 | 0.490 | 0.430 |
| 95 | 0.469 | 0.408 | 185 | 0.420 | 0.360 |
| 120 | 0.410 | 0.349 | 240 | 0.353 | 0.293 |
| 150 | 0.354 | 0.294 | 300 | 0.312 | 0.252 |
| 185 | 0.312 | 0.252 | 400 | 0.274 | 0.214 |
| 240 | 0.272 | 0.211 | 400 | 0.245 | 0.185 |
| 300 | 0.247 | 0.187 | 630 | 0.222 | 0.162 |
| 400 | 0.224 | 0.164 | |||
| 500 | 0.208 | 0.148 | |||
| 630 | 0.194 | 0.134 |
Voltage drop in ampere-meters (mV). Conductor operating temperature: 70 °C
| Cross-sectional area of the conductor | Dual-core DC cable | Single-phase dual-core AC cable | Three- or four-core AC three-phase cable | ||||
| mm | mV | mV | mV | ||||
| 1.5 | 29 | 29 | 25 | ||||
| 2.5 | 18 | 18 | 15 | ||||
| 4 | 11 | 11 | 9.05 | ||||
| 6 | 7.3 | 7.3 | 6.04 | ||||
| 10 | 4.4 | 4.4 | 3.08 | ||||
| 16 | 2.8 | 2.8 | 2.04 | ||||
| r | x | z | r | x | z | ||
| 25 | 1.75 | 1.75 | 0.170 | 1.75 | 1.50 | 0.145 | 1.50 |
| 35 | 1.25 | 1.25 | 0.165 | 1.25 | 1.10 | 0.145 | 1.10 |
| 50 | 0.93 | 0.93 | 0.165 | 0.94 | 0.80 | 0.140 | 0.81 |
| 70 | 0.63 | 0.63 | 0.160 | 0.65 | 0.55 | 0.140 | 0.57 |
| 95 | 0.46 | 0.47 | 0.155 | 0.50 | 0.41 | 0.135 | 0.43 |
| 120 | 0.36 | 0.38 | 0.155 | 0.41 | 0.33 | 0.135 | 0.35 |
| 150 | 0.29 | 0.30 | 0.155 | 0.34 | 0.26 | 0.130 | 0.29 |
| 185 | 0.23 | 0.28 | 0.150 | 0.29 | 0.21 | 0.130 | 0.25 |
| 240 | 0.180 | 0.190 | 0.150 | 0.24 | 0.165 | 0.130 | 0.21 |
| 300 | 0.145 | 0.155 | 0.145 | 0.21 | 0.136 | 0.130 | 0.185 |
| 400 | 0.105 | 0.115 | 0.145 | 0.185 | 0.100 | 0.125 | 0.160 |
Voltage drop in amperes per meter (mV). Conductor operating temperature: 70°C.
| Cross-sectional area of the conductor | Dual-core DC cable | Single-phase dual-core AC cable | Three- or four-core AC three-phase cable | ||||
| 1 | 2 | 3 | 4 | ||||
| Mm | Mv | MV | MV | ||||
| 16 | 4.5 | 45 | 3.9 | ||||
| 25 | 2.9 | 29 | 0.175 | 2.9 | 2.5 | 0.150 | 2.5 |
| 35 | 2.1 | 2.1 | 0.170 | 2.1 | 1.80 | 0.150 | 1.80 |
| 50 | 1.55 | 1.55 | 0.170 | 1.55 | 1.35 | 0.145 | 1.35 |
| 70 | 1.05 | 1.05 | 0.165 | 1.05 | 0.90 | 0.140 | 0.92 |
| 95 | 0.77 | 0.77 | 0.160 | 0.79 | 0.67 | 0.140 | 0.68 |
| 120 | 0.53 | 0.135 | 0.55 | ||||
| 150 | 0.42 | 0.135 | 0.44 | ||||
| 185 | 0.34 | 0.135 | 0.37 | ||||
| 240 | 0.26 | 0.130 | 0.30 | ||||
| 300 | 0.21 | 0.130 | 0.25 | ||||
The tables are derived from copyright information from the IEE.
600/1000 Volt PVC Insulated Cables with Copper Conductors - Sustained Current Parameters (Amps) (50 Hz)
| Normal driver area | 600/100 VOLTS Single-phase and three-phase cables in a three-phase arrangement. | |||
| mm | Direct Armored | Armored Duct | unshielded air | Air armored |
| 50 | 203 | 199 | 184 | 193 |
| 70 | 248 | 241 | 233 | 249 |
| 95 | 297 | 282 | 290 | 298 |
| 120 | 337 | 311 | 338 | 347 |
| 150 | 376 | 342 | 338 | 395 |
| 185 | 423 | 375 | 450 | 452 |
| 240 | 485 | 419 | 537 | 532 |
| 300 | 542 | 459 | 620 | 607 |
| 700 | 600 | 489 | 722 | 690 |
| 500 | 660 | 523 | 832 | 776 |
| 630 | 721 | 563 | 957 | 869 |
| 800 | 758 | 587 | 1083 | 937 |
| 1000 | 797 | 621 | 1260 | 1010 |
Approximate current per line or phase consumed at maximum power by motors of average efficiency and power factor.
| Engine classification | Direct current | Alternating current | |||||
| 110V | 220V | 550V | 240V | 380V | 415V | 550V | |
| HP | amp | amp | amp | amp | amp | amp | amp |
| 0.5 | 5.7 | 2.8 | 1.1 | 3 | |||
| 1 | 10 | 5 | 2 | 6 | 1.9 | 1.7 | 1.3 |
| 2 | 18 | 9 | 3.6 | 10 | 3.6 | 3.3 | 2.5 |
| 3 | 26 | 13 | 5.2 | 15 | 5.1 | 4.6 | 3.5 |
| 5 | 42 | 21 | 8.4 | 24 | 8 | 7.3 | 5.5 |
| 7.5 | 60 | 30 | 12 | 35 | 11.6 | 10.6 | 8 |
| 10 | 80 | 40 | 16 | 46 | 15.1 | 13.8 | 10.4 |
| 15 | 117 | 59 | 23 | 67 | 22 | 20 | 16 |
| 20 | 154 | 77 | 31 | 88 | 29 | 27 | 21 |
| 25 | 190 | 95 | 38 | 110 | 37 | 34 | 26 |
| 30 | 227 | 114 | 46 | 130 | 43 | 40 | 30 |
| 40 | 300 | 150 | 60 | 180 | 59 | 54 | 41 |
| 50 | 375 | 187 | 75 | 210 | 73 | 67 | 50 |
| 50 | 445 | 223 | 89 | 253 | 87 | 80 | 60 |
| 60 | 520 | 260 | 104 | 291 | 102 | 94 | 70 |
| 80 | 600 | 300 | 120 | 332 | 117 | 107 | 81 |
| 100 | 740 | 370 | 148 | 412 | 145 | 133 | 100 |
| 125 | 460 | 184 | 515 | 181 | 166 | 125 | |
| 150 | 220 | 217 | 199 | 150 | |||
| 175 | 256 | 253 | 232 | 175 | |||
| 200 | 292 | 288 | 264 | 199 | |||
| 250 | 353 | 323 | 244 | ||||
| 300 | 421 | 385 | 291 | ||||
Useful three-phase formulas:
1. kW = kVA x power factor
| 2 kW = | Line Amperes x Line Volts x 1.73 x pf |
1000 |
| 3. kVA = | kW |
| pf |
| 4. Line amps = | kW x 1000 |
| Line Volts x 1.73 x pf |
| 5. Line amps = | kVA x 1000 |
| Line Volts 1.73 |
| 6. Line amps = | hp x 746 |
| Line Volts x 1.73 x Efficiency x pf |
| 7. kVA = | Line Amperes x Line Volts x 1.73 |
| 1000 |
| 8 kW = | hp x 746 |
| 1000x Efficiency |
| 9. kVA = | Line Amperes x Line Volts x 1.73 x Efficiency x pf |
| 746 |
| 10. hp = | kW x 1000 x Efficiency |
| 746 |
| 11. hp = | kVA x 1000 x Efficiency |
| 746 |
CURRENT CLASSIFICATIONS OF CABLES CUT DIRECTLY TO THE SURFACE OR TRAY, BUNCHED AND UNBLOCKED
| Driver size | 2 A DC core | 3 A core 4 A core | 1 dual-core DVD player | 1 Three cores 1 Four cores | ||||
| Single-phase alternating current | Three-phase alternating current | single-phase AC | Three-phase alternating current | |||||
| R | P | R | P | R | P | R | P | |
| mm2 | amp | amp | amp | amp | amp | amp | amp | amp |
| 1 | 16 | 13 | 15 | 12 | 14 | 12 | 12 | 10 |
| 1.5 | 21 | 16 | 19 | 15 | 18 | 15 | 15 | 13 |
| 2.5 | 29 | 23 | 26 | 20 | 24 | 21 | 21 | 18 |
| 4 | 38 | 30 | 34 | 27 | 31 | 27 | 27 | 24 |
| 6 | 49 | 38 | 45 | 34 | 40 | 35 | 35 | 30 |
| 10 | 67 | 51 | 60 | 46 | 56 | 48 | 48 | 41 |
| 16 | 90 | 38 | 81 | 61 | 72 | 64 | 64 | 54 |
| 25 | 115 | 89 | 105 | 80 | 96 | 71 | 84 | 62 |
| 35 | 145 | 109 | 130 | 98 | 115 | 87 | 100 | 72 |
| 50 | 205 | 175 | 185 | 160 | 170 | 140 | 150 | 125 |
| 70 | 260 | 220 | 235 | 200 | 210 | 175 | 185 | 155 |
| 95 | 320 | 270 | 285 | 240 | 255 | 215 | 225 | 190 |
| 120 | 370 | 310 | 335 | 280 | 300 | 250 | 260 | 215 |
| 150 | 420 | 355 | 380 | 320 | 335 | 285 | 300 | 250 |
| 185 | 480 | 405 | 435 | 365 | 385 | 325 | 345 | 280 |
| 240 | 570 | 480 | 520 | 430 | 450 | 385 | 400 | 335 |
| 300 | 660 | 560 | 600 | 500 | 520 | 445 | 460 | 390 |
| 400 | 770 | 680 | 700 | 610 | ||||
| 500 | 890 | 800 | 800 | 710 | ||||
| 630 | 1050 | 910 | 950 | 820 | ||||
CURRENT CLASSIFICATIONS FOR CABLES IN GROUPED AND CLOSED CONDUITS OR TRAYS
| Driver size | 2 A DC core | 4 A Core | D.C. | Three-phase alternating current | ||||
| single-phase AC | Three-phase AC | single-phase AC | ||||||
| R | P | R | P | R | P | R | P | |
| mm2 | amp | amp | amp | amp | amp | amp | amp | amp |
| 1 | 14 | 11 | 11 | 9 | 12 | 11 | 10 | 9 |
| 1.5 | 17 | 13 | 14 | 11 | 15 | 13 | 13 | 12 |
| 2.5 | 24 | 18 | 20 | 16 | 20 | 18 | 17 | 16 |
| 4 | 31 | 24 | 27 | 22 | 27 | 24 | 23 | 22 |
| 6 | 40 | 31 | 35 | 28 | 34 | 30 | 30 | 27 |
| 10 | 55 | 42 | 49 | 39 | 47 | 40 | 41 | 37 |
| 16 | 73 | 56 | 66 | 53 | 61 | 53 | 54 | 47 |
| 25 | 94 | 73 | 89 | 71 | 80 | 60 | 70 | 53 |
| 35 | 115 | 90 | 110 | 88 | 97 | 74 | 86 | 65 |
| 50 | 170 | 145 | 145 | 125 | ||||
| 70 | 215 | 185 | 185 | 160 | ||||
| 95 | 265 | 230 | 225 | 195 | ||||
| 120 | 310 | 260 | 260 | 220 | ||||
| 150 | 350 | 300 | ||||||
R = Heat-resistant rubber insulation
P = PVC insulation
Minimum size of the ground conductor (if not contained in the cable)
| Size of the largest copper circuit conductor. | Grounding conductor size | Grounding continuity conductor size | Connecting wire size |
| 1 | 6 | 1* | 1 # * |
| 1.5 | 6 | 1* | 1 # * |
| 2.5 | 6 | 1* | 1 # * |
| 4 | 6 | 2.5 | 1 # * |
| 6 | 6 | 2.5 | 1 # * |
| 10 | 6 | 6 | 2.5 |
| 16 | 6 | 6 | 2.5 |
| 25 | 16 | 16 | 6 |
| 35 | 16 | 16 | 6 |
| 50 | 16 | 16 | 6 |
| 70 | 50 | 50 | 16 |
| 95 | 50 | 50 | 16 |
| 120 | 50 | 50 | 16 |
| 150 | 50 | 50 | 16 |
| 185 | 70 | 70 | 50 |
| 240 | 70 | 70 | 50 |
| 300 | 70 | 70 | 50 |
| 400 | 70 | 70 | 50 |
| 500 | 70 | 70 | 50 |
| 630 | 70 | 70 | 50 |
* 1,5 mm² where the grounding conductor is not encapsulated
# 2,5 mm² for interconnecting other services at the facility entrance.
DIAMETERS AND SIZES OF CABLE GLANDS FOR SHIELDED PVC INSULATED CABLES
| Driver size | Maximum core diameter | Number of cores | Approximate diameters | Thread | Recommended gland size# | ||
| Intermediate Cover | Frame | Outer Cover | |||||
| mm² | mm | Number of Drivers | mm | mm | mm | mm | BS4121 |
| 14/8 | 26/8 | 2 | 7 | 9 | 11 6/8 | 7/8 | 5/8 |
| 3 | 73/8 | 9 3/8 | 12 2/8 | 7/8 | 5/8 | ||
| 4 | 8.1 | 10.1 | 13 | 0.9 | 3/4 S* | ||
| 5 | 8.9 | 10.9 | 13.8 | 0.9 | 3 / 4 S | ||
| 7 | 9.7 | 11.7 | 14.5 | 0.9 | 3 / 4 S | ||
| 10 | 12 2/4 | 15 | 18 | 1 1/4 | 3/4 | ||
| 12 | 12 3/4 | 15 2/4 | 18 2/4 | 1 1/4 | 3/4 | ||
| 19 | 15.1 | 17.8 | 21.1 | 1.25 | 1 | ||
| 27 | 18.5 | 22 | 25.4 | 1.6 | 1 | ||
| 37 | 21 | 24 2/4 | 17 3/4 | 1 2/4 | 1 3/4 | ||
| 48 | 23 3/4 | 27 1/4 | 30 3/4 | 1 2/4 | 1 3/4 | ||
| 2.5 | 3.3 | 2 | 8.2 | 10.2 | 13.1 | 0.9 | 3 3/4 S* |
| 3 | 8.7 | 10.7 | 13.6 | 0.9 | 3 3/4 S | ||
| 4 | 9.6 | 11.6 | 14.5 | 0.9 | 3 3/4 S | ||
| 5 | 10.5 | 12.5 | 15.4 | 0.9 | 3 3/4 | ||
| 7 | 11 2/4 | 12 2/4 | 16 2/4 | 1 | 3/4 | ||
| 10 | 14.8 | 17.5 | 20.9 | 1.25 | 1 | ||
| 12 | 15.3 | 18 | 21.4 | 1.25 | 1 | ||
| 19 | 18.5 | 22 | 25.4 | 1.6 | 1 | ||
| 27 | 22 | 25 2/4 | 29 1/4 | 1 2/4 | 1 3/4 | ||
| 37 | 25 | 28 2/4 | 32 2/4 | 1 2/4 | 1 3/4 | ||
| 48 | 29 | 33 1/2 | 37 1/2 | 2 | 1 1/2 | ||
| 4 | 4.3 | 2 | 10.2 | 12.2 | 15.1 | 0.9 | 3 3/4 S |
| 3 | 11 | 13 | 16 | 1 | 3/4 | ||
| 4 | 12 | 14 3/4 | 17 3/4 | 1 1/4 | 3/4 | ||
| 5 | 12 1/4 | 16 | 19 | 1 1/4 | 3/4 | ||
| 7 | 14 2/4 | 17 1/4 | 20 2/4 | 1 1/4 | 1 | ||
| 10 | 19 1/4 | 22 3/4 | 26 | 1 2/4 | 1 | ||
| 12 | 19.8 | 23.3 | 26.8 | 1.6 | 1 3/4 | ||
| 19 | 12 2/4 | 27 | 30 2/4 | 1 2/4 | 1 1/4 | ||
| 27 | 28 1/2 | 33 | 37 | 2 | 1 1/2 | ||
| 6 | 5 | 2 | 11 2/4 | 13 2/4 | 16 2/4 | 1 | 3/4 |
| 3 | 12 1/4 | 12 1/4 | 18 | 1 1/4 | 3/4 | ||
| 4 | 13 2/4 | 13 2/4 | 19 1/4 | 1 1/4 | 3/4 | ||
| 10 | 61/4 | 2 | 14 | 16 3/4 | 20 | 1 1/4 | 3/4 |
| 3 | 15 | 17 3/4 | 21 1/4 | 1 1/4 | 1 | ||
| 4 | 16 2/4 | 19 1/4 | 22 3/4 | 1 1/4 | 1 | ||
| 16 | Shaped Conductors | 2 | 13 | 15 2/4 | 19 | 1 1/4 | 3/4 |
| 3 | 14 2/4 | 14 2/4 | 20 2/4 | 1 1/4 | 1 | ||
| 4 | 19 3/4 | 16 3/4 | 24 | 1 1/4 | 1 | ||
#Cable glands Type BW, CW, D1W, D2W, E1W, E2W.
• A cable manufactured with minimal tolerance can be accommodated in a smaller cable gland.
PVC/SWA/PVC CABLE GLAND SIZING TABLE
| Size mm² | Drivers 1 | 2 | 3 | 4 | 5 | 7 | 10 | 12 | 19 | 27 | 37 | 48 |
| 1.5 | 16/20 | 16/20 | 20S | 20S | 20S | 20L | 20L | 25S | 25L | 32 | 32 | |
| 2.5 | 20S | 20S | 20S | 20S | 20L | 25S | 25S | 25L | 32 | 32 | 40S | |
| 4.0 | 20S | 20L | 20L | 20L | 20L | 25L | 32 | 32 | 40S | |||
| 6.0 | 20L | 20L | 20L | |||||||||
| 10.0 | 25S | 25S | 25S | |||||||||
| 16.0 | 25S | 25L | 25L | |||||||||
| 25.0 | 25S | 32 | 32 | |||||||||
| 35.0 | 25L | 32 | 32 | |||||||||
| 50.0 | 32 | 32 | 40S | |||||||||
| 70.0 | 32 | 40S | 40L | |||||||||
| 95.0 | 25S | 40S | 40S | 50S | ||||||||
| 120.0 | 25L | 40S | 40L | 50S | ||||||||
| 150.0 | 32 | 40L | 50S | 63S | ||||||||
| 185.0 | 32 | 50S | 50L | 63S | ||||||||
| 240.0 | 40S | 50L | 63S | 63S | ||||||||
| 300.0 | 40L | 63S | 63L | 75L | ||||||||
| 400.0 | 50S | 63L | 75S | 75L | ||||||||
| 500.0 | 50S | |||||||||||
| 630.0 | 50L |
The tabulated cable gland sizes serve only as a guide and are based on the approximate diameters of the bottom and overall armor.
Cables made with aluminum wire must have aluminum cable glands.
TEMPERATURE REDUCTION FACTORS
FACTORS THAT REDUCE SOIL TEMPERATURE
FACTORS FOR REDUCING AIR TEMPERATURE
| Air temperature °C | 25 | 30 | 35 | 40 | 45 | 50 | 55 |
| PVC cables rated for 70°C. | 1.22 | 1.15 | 1.08 | 1.00 | 0.95 | 0.82 | 0.71 |
Burial depth reduction factor
| Soil temperature °C | 25 | 30 | 35 | 40 | 45 | 50 | 55 |
| PVC cables rated for 70°C | 1.13 | 1.07 | 1.00 | 0.93 | 0.85 | 0.76 | 0.65 |
| Cross-section of the cables | |||
| Placement depth mt | up to 70 mm² | 95 mm² – 240 mm² | 300 square millimeters and above |
| 0.5 | 1.00 | 1.00 | 1.00 |
| 0.60 | 0.99 | 0.98 | 0.97 |
| 0.80 | 0.97 | 0.96 | 0.94 |
| 1.00 | 0.95 | 0.93 | 0.92 |
| 1.25 | 0.94 | 0.92 | 0.89 |
| 1.5 | 0.93 | 0.90 | 0.87 |
| 1.75 | 0.92 | 0.89 | 0.86 |
| 2.00 | 0.91 | 0.88 | 0.85 |
SOIL THERMAL RESISTIVITY REDUCTION FACTOR
| Soil thermal resistivity in °C cm/watt | 80 | 90 | 100 | 120 | 150 | 200 | 250 |
| Classification factor | 1.17 | 1.12 | 1.07 | 1.0 | 0.91 | 0.80 | 0.73 |
Nominal temperature reduction factor of PVC
| PVC type, nominal temperature °C | 70 | 85 | 95 | 105 |
| Classification factor | 1.000 | 1.195 | 1.309 | 1.414 |
Voltage Drop Calculations
- 1. INNOVCABLE TECHNICAL RESOURCE CENTER
- 1.1 Application and Installation Guides for Mobile Cables
- 1.2 Calculation and Dimensioning Tools
- 1.3. Specifications and Material Data
- 1.3.1 Codes and Nomenclatures for Naval Cables NEK 606
- 1.3.2 SHF1 AND SHF2 COVERS (NEK 606)
- 1.3.3 RESISTANCE OF INSULATION AND SHEATH MATERIALS
- 1.3.4 Armor Resistance
- 1.3.5 Fire Performance Standards (Fire Performance Cable Standards)
- 1.3.6 Tables of Compensating and Extension Thermocouple Wires and Cables
- 1.4. Glossary and Quick References
- 2. Industry Standards and Regulations
- 3. Innovation and Research Ecosystem
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