Flat Power and Control Cable, Shielded, for Mobile Use; 0,5 mm² = 300V; > 1,0 mm² = 300/500 V; up to 12 conductors, up to 50,00 mm²; Colored or Numbered Cores; PE/PVC, Flame and Oil Resistant; -40°C/+70°C

Shielded Cable for Mobile Use in Overhead Cranes, Gantry Cranes, Cable Carriers, Flat PVC KYCFLY-PE

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Flat cable for high-performance lifting and motion applications.Designed for installation in cable carriers and mobile equipment with space restrictions. This cable offers superior flexibility, safety, and reliable signal transmission in systems requiring constant movement and precision, optimizing the performance and durability of your operation.
  • Extreme Flexibility: Significantly smaller bending radius than round cables, ideal for compact spaces.
  • Secure Transmission: Shielded (EMV) models for superior protection against electromagnetic interference.
  • Robust Design: Constructed with high-quality copper (classes 5/6), ensuring maximum conductivity and resistance.
  • Versatility of Application: Perfect for overhead cranes, cranes, elevators and transport systems.
  • High Durability: Resistant to cold and suitable for dry or humid environments, ensuring a long service life.
PRODUCT DESIGN
  • Conductor material: bare copper wire
  • Driver class: in accordance with DIN VDE 0295 class 5/6 resp. IEC 60228 class 5/6
  • Insulation: PE
  • Vein identification: According to VDE 0293-308, up to 5 colorless wires, from 6 wires black, sequentially numbered, with or without a GREEN (GNYE) protective conductor.
  • Twist: Twisted into bundles and gathered side by side in parallel
  • Armor: Bare copper braid or spiral wire; 70% - 80% coverage
  • External coating: PVC
  • Coating color: black, RAL 9005
  • Nominal session: 0,5 mm² = 300V; > 1,0 mm² = Uo/U 300/500 V
  • Test voltage: 1,2 kV / 2 kV
  • Current capacity: according to DIN VDE
  • Minimum fixed radius of curvature: 10xd
  • Minimum radius of curvature in motion: 10xd
  • Velocity: max. 1,6 m/s
  • Suspension height: max. 35 m
  • Fixed operating temperature min/max: KYFLCY / KYCFLY: -40°C / +70°C
  • Operating temperature (min/max): KYFLCY / KYCFLY: -30°C / +70°C
  • Temp. in the driver: + 70 ° C
  • Behavior in case of fire: Self-extinguishing and flame-retardant in accordance with IEC 60332-1
  • Standard: similar to DIN VDE 0250
DETAILS

Benefits

  • High Flexibility: Designed with a significantly smaller bending radius compared to round cables, ideal for confined spaces.
  • Superior Resistance: The PVC outer coating is resistant to oil, grease, and weathering, ensuring durability in harsh environments.
  • Operation in Extreme Temperatures: Cold-resistant versions (KYCFLY, KYFLCY) allow for reliable operation over a wide temperature range.
  • Free from Harmful Substances: Produced without silicone and substances that damage paint (LBS-free), ensuring the integrity of the equipment.
  • Protection Against Interference (EMV): Effective shielding protects power and signal transmission against electromagnetic interference.
  • Enhanced Security: Self-extinguishing and flame-retardant material, providing greater safety in case of fire.
  • Simplified Installation: The flat design facilitates installation in cable trays and optimizes space.
  • Signal Reliability: It ensures secure and stable data transmission and control, which is essential for automated systems.
  • Versatility of Conductors: Available in different cross-sections and colors according to DIN 47100 standards.
  • Compliance with Standards: Complies with RoHS guidelines and the Low Voltage Directive 2014/35/EU (EC).

Applications

  • Lifting and Transport Systems: Used as a power and control cable for overhead cranes, cranes, and hoists.
  • Cable Management Systems: Ideal for supplying power to machines and equipment in continuous motion.
  • Automation Technology: Used in storage and retrieval systems (stacker cranes) and conveyors.
  • CNC Tools and Machines: Power and signal connection for moving components in machining centers.
  • Industrial Television: Power supply for mobile cameras in industrial environments, ensuring flawless image transmission.
  • Material Handling Equipment: Flexible connections for forklifts, automated guided vehicles (AGVs), and others.
  • Measurement and Control Systems: Application in all systems that require precise signal transmission and control.
  • Humid and Dry Environments: Suitable for installation in indoor locations with varying humidity levels.
  • Construction of Special Machines: A versatile solution for engineering projects that require flat and flexible cables.
  • Production Lines: Used as a signal and telecommunications cable in automated assembly lines.
TECHNICAL DATA
General information
Brand / CategoryFlats
Product typePower and Control Cable
Electrical Parameters
Nominal Voltage0,5 mm² = 300V; > 1,0 mm² = Uo/U 300/500 V
Test Voltage1,2 kV / 2 kV
Conductor Resistancein accordance with VDE 0295 class 5/6 and IEC 60228 class 5/6
Insulation ResistanceMin. 20 MΩ x Km at 20 °C
Product Design
Conductor MaterialBare Copper
Driver Designin accordance with DIN VDE 0295 class 5/6 and IEC 60228 cl. 5/6
Includes protective conductor (ground).Optional
Type of TwistTwisted into bundles and gathered side by side in parallel
ShieldedYes
With armorNo
Cable FormatFlat
Base Material for Vein IsolationPE
Intermediate Cover Base MaterialIf applicable - PVC
Base Material for the External CoveringPVC
Abbreviation for Roofing MaterialPVC
Cover ColorBlack RAL 9005
Road IdentificationAccording to VDE 0293-308, up to 5 colorless wires, from 6 wires black, sequentially numbered, with or without a GREEN (GNYE) protective conductor.
Road color codeVDE 0293-308
Product characteristics
Application AreaMobile use, overhead crane, cable carrier systems, festoons, gantries, cranes
For continuous bendingYes
For torsional loadNo
Minimum bending radius, fixed installation10 x diameter
Minimum Radius of Curvature, constant motion10 x diameter
Fixed operating temperature min/max:KYFLCY / KYCFLY: -40°C / +70°C
Operating temperature while in motion (min/max):kYFLCY / KYCFLY: -30 °C / +70 °C
Flame retardantAccording to IEC 60332-1
UV resistantYes
Chemical resistantYes
Halogen-freeNo
Oil resistantYes
Applicable Standards
IEC 60228 CLASS 5/6DIN VDE 0295 CLASS 5/6
EN-60811 404RAL 9005
IEC 60332-1
DIMENSIONAL TABLE
TypeArticle No.Dimension (nx mm²)External Diameter (mm) (W x L)Copper Index (kg/km)Weight (kg/km)
YFLCY3000664X X 7 4 0,58,8 x 46,5 - 10,3 x 50,0222745
YFLCY30006657 x 3 G 18,8 x 45,8 - 10,4 x 54,3392755
KYCFLY3000669X 4 1,55,5 x 18,2 - 6,5 x 19,6114210
KYCFLY3000682X 8 1,55,3 x 34,0 - 6,3 x 37,1220400
KYCFLY3000684X 12 1,55,0 x 48,0 - 6,5 x 52,7335610
KYCFLY - Armored PE30006818G 1,55,3 x 34,0 - 6,3 x 37,1220400
KYCFLY - Armored PE30006714G 2,56,4 x 20,0 - 7,4 x 22,0168270
KYCFLY - Armored PE30006708G 2,56,8 x 40,0 - 7,4 x 44,0325560
KYCFLY - Armored PE30006724G 47,0 x 22,8 - 9,4 x 28,1222400
KYCFLY - Armored PE30006734G 69,0 x 29,0 - 9,8 x 31,2325520
KYCFLY - Armored PE30006744G 109,9 x 34,3 - 11,8 x 37,5522840
KYCFLY - Armored PE30007644G 1611,9 x 39,7 - 14,0 x 46,07841.280,00
KYCFLY - Armored PE30007534G 2514,5 x 49,0 - 15,0 x 51,01.1631.800
KYCFLY - Armored PE30022754G 5018,0 x 56,0 - 22,0 x 62,02.5192.850
KYCFLY - Unarmored PE30017364G 3514,6 x 52,8 - 16,8 x 59,01.4302.300
KYFLCY30006798 x 7 G 0,511,7 x 63,0 - 12,5 x 71,04551.180
KYFLCY30006624 x 4 G 110,8 x 34,5 - 11,5 x 35,5315625
SHIPPING AND DELIVERY TIMES

Shipping and Delivery Times – FAQ

Q: How does product shipping work?

A: We ship throughout Brazil. We work with the Post Office (SEDEX and PAC) and several partner carriers. When you finalize your purchase, our system calculates and presents the best shipping options available for your zip code, based on the weight and dimensions of your order.

Q: What is the delivery time for my order?

A: Our total delivery time is the sum of two stages: Availability Time + Carrier Time.

  • Availability Period:

    • Products in Stock: If the product is in stock, it will be shipped within 2 business days.

    • Products under production: To ensure maximum quality and flexibility, many of our cables are produced on demand (make-to-orderIn these cases, the production and dispatch timeframe is... 15 business days.

  • Carrier's deadline:

    • This is the time it takes for the shipping to reach you. after Our dispatch time. This timeframe is shown when calculating shipping costs in your shopping cart.

Therefore, for a product that is in production, the total estimated delivery time will be 15 business days plus the shipping time.

Q: Why the 15 business day production lead time? What if there are delays?

A: Our on-demand production model allows us to offer superior industrial-quality cables, in the exact length you need, and at extremely competitive prices. As a manufacturing unit, our production process involves several variables, such as receiving raw materials and operating complex machinery. We understand that unforeseen events can occur. Should any event arise that could impact the 15-business-day timeframe, our team will proactively contact you to keep you informed of the new schedule. We are committed to complete transparency throughout the entire process.

Q: Can I cancel an order that is already in production?

A: For products manufactured on demand (make-to-order model), we do not accept cancellations once the order enters our production line. This is because, to ensure speed and competitive pricing, the raw materials for your cable are separated and allocated, and the manufacturing process begins immediately after payment confirmation. Please review your order carefully before finalizing it. If you have any questions, please contact our team.

Shipping Costs

Q: How is the shipping cost calculated?

A: The value is automatically calculated in your shopping cart, based on the total weight of the products, the dimensions of the packaging, and the destination zip code entered.

Q: Do you offer free shipping?

A: We don't currently have a fixed free shipping policy. Occasionally, we may run specific promotions. The most accurate way to check the cost for your location is to add the desired products and your zip code to your cart.

Warranty and Returns

Q: What is the return and exchange policy?

A: According to our policy and the Consumer Protection Code, we accept returns due to buyer's remorse or manufacturing defects within 7 (seven) calendar days of receiving the product. To initiate the process, please contact our Customer Service Center via email. ecommerce@innovcable. Com.br Please provide the order number and reason for the return. The product must be returned in its original packaging, undamaged and showing no signs of misuse. We emphasize that this return policy remains valid and unchanged after receipt.

Q: Do the products have a warranty?

A: Yes. All cables in our product line are guaranteed against manufacturing defects. The specific warranty period can be found on each product page. The warranty does not cover damage caused by incorrect installation, misuse, or natural wear and tear from use.

Loading and Transportation

1. When lifting with a crane, the correct rope must be used, attached to an axle located in the center of the coil.

* Heads up:
– Move it as close to the ground as possible.
Move slowly and, once in the correct position, do not stop abruptly.


2- In the case of a forklift, the drums must not be damaged by the forklift.

* Heads up:
Place the coil in the center of the fork.
The width of the fork must be greater than the spool.

Transportation and unloading

✽ Precautions when handling cables:
• Do not cover the coils.
• Do not roll more than 20 m.
• Do not use sharp objects when moving.
• Do not roll a damaged coil.
• Do not roll on uneven surfaces.
• Do not store the coil near heaters or flammable materials.
 

Checks when handling cables – Storage

• Do not remove the protective materials and packaging that protect the reels and cables until they are used.
• Store in a protected or enclosed location to protect against damage from machinery.
• Store in a suitable, closed storage location for extended periods. (Coils and packaging should be kept in a dry place.)
• Seal both ends of the remaining cables on the reels using heat-shrink tubing to prevent moisture absorption.