Power and Control Cable, Mobile Use; 0,6/1 kV; 1 to 18 conductors; max. 240,0 mm², Numbered Cores; LSZH, INNOVLON™ / PUR / PUR-AC, Flame and Oil Resistant; -50°C/+90°C

Cable for Mobile Use Control / Command / Power Festoon Winders Festooncable® PUR-HF

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Extreme Performance for Festoon and Industrial SystemsDesigned for the most demanding applications in conveyors, overhead cranes, and festoons. Ensures maximum durability and continuous operation, offering the reliability and performance to keep your production moving without interruption.
  • Robust Construction for Extreme Environments: PUR coating resistant to abrasion, oils, chemicals and UV rays.
  • Superior Performance in Motion: Ideal for constant flexing and high speeds, ensuring maximum productivity and efficiency.
  • Advanced Safety and Environmental Protection: Halogen-free and flame-retardant compound for complete safety.
  • Versatility in Any Environment: Guaranteed operation in dry, humid, and wet environments, as well as in outdoor applications.
PRODUCT DESIGN
  • Conductor material: bare copper wires
  • Driver class: according to DIN VDE 0295 class 5 and IEC 60228 cl. 5
  • Core insulation: INNOVLON special compound or halogen-free polyester compound.
  • Core identification: up to 5 cores: colored according to DIN VDE 0293-308; from 6 cores onwards: black with sequential numbers.
  • Central Element: Synthetic Textile Yarns
  • Arrangement of the cores: cores twisted in layers with a short pitch around the central element.
  • Outer sheath: halogen-free, flame-retardant polyurethane (PUR).
  • Sheath color: black
  • Nominal voltage: 0.6/1 kV
  • Test voltage: 2,5 kV or 4 kV (5 min.)
  • Fire resistance: similar to IEC 60332-1 or IEC 60332-1-2
  • Water resistance: suitable for permanent use in water (non-potable) up to 50 meters deep.
  • Maximum temperature in the conductor: +90°C
  • Temperature in fixed installation: -50°C to +80°C / +90°C
  • Flexible operating temperature: -40°C to +80°C / +90°C
  • Maximum tensile load on the driver: 15 N/mm²
  • Torsional stress: not permitted
  • Minimum radius of curvature: 6 x outside diameter or 7,5 x outside diameter
  • Travel speed: up to 210 m/min
DETAILS

Benefits

  • Maximum service life: Designed for festoon systems and cable carriers with continuous flexing and severe operating conditions.
  • Highly flexible: Class 5 conductors and reduced bending radii allow for dynamic installations.
  • Superior chemical resistance: PUR coating that is immune to oils, greases, acids and various chemicals.
  • Wide temperature range: It operates safely from -50°C in fixed installations to +90°C in operation.
  • Extreme abrasion resistance: Ideal for harsh industrial environments, resistant to tearing and nicks.
  • Enhanced Security: Halogen-free and flame-retardant material, increasing safety in case of fire.
  • For internal and external use: Resistant to hydrolysis, microbes, ozone, UV, and all weather conditions.
  • High speed and acceleration: Designed for festoon and conveyor systems with speeds up to 240 m/min.
  • Reliable operation: It reduces machine downtime thanks to its robust construction for very high mechanical requirements.

Applications

  • Festoon Systems: Power supply and control for suspended mobile equipment.
  • Cable carrier trays: Flexible connections for production lines, machining centers, and machine tools.
  • Overhead cranes and cranes: Power and data transmission in gantries at ports, shipyards, and industries.
  • Material handling systems: Energy and control for conveyors and material handling equipment.
  • Machines with moving parts: Reliability in applications requiring constant bending and movement.
  • Aggressive environments: Ideal for dry, damp, and wet locations, and for outdoor use.
  • Shipbuilding and port industry: Robust applications in ships, shipyards and ports.
  • Automation systems: Control of actuators and sensors in automated production lines.
  • Trolley equipment: Used in trolley systems for power supply and control.
  • Underwater applications: Suitable for permanent use in water (non-potable) up to 50 meters deep.
TECHNICAL DATA
General Information and Application
Product typePower and control cable, halogen-free and with an outer coating of polyurethane (PUR), designed for extremely high mechanical demands. Examples of this category include the FESTOONCABLE® C-PUR-HF and FESTOONCABLE® PUR-HF cables.
Application AreaDeveloped for use as a power and control cable in cable carrier (festoon) and cable carrier chain systems under severe conditions, including frequent bending, drag lines, moving machine parts, and material handling systems.
Operating EnvironmentSuitable for dry, humid, and wet environments, and for outdoor use. Specific versions are suitable for permanent use in water (non-potable) at a depth of up to 50 meters.
Electrical Parameters
Nominal VoltageUo/U: 0,6/1 kV.
Test Voltage 4 kV.
Current CapacityDefined according to DIN VDE standards, such as VDE 0298-4.
Cable Design and Structure
Conductor MaterialBare copper, with extra-fine wires for maximum flexibility.
Driver ClassFlexible Class 5, compliant with DIN VDE 0295 and IEC 60228 standards.
Vein IsolationHigh-quality, halogen-free, polyester-based compound.
Road IdentificationIndustrial standard according to DIN VDE 0293-308: up to 5 wires are color-coded; from 6 wires onwards, they are black with sequential numbering. May or may not include the protective earth conductor.
Torsion StructureThe veins are twisted in layers with a short pitch around a central element to optimize bending resistance.
Exterior Roofing MaterialMade from a special halogen-free, flame-retardant polyurethane (PUR) compound, offering high mechanical strength.
Cover ColorBlack.
Performance and Mechanical Characteristics
Temperature (Fixed Installation)-50 °C to +90 °C.
Temperature (Constant Movement)-40 °C to +90 °C.
Maximum Temperature in the Conductor+90 °C.
Minimum Radius of Curvature (Moving)The minimum recommended bending radius for dynamic operation ranges from 6 to 7,5 times the cable's outer diameter.
Displacement SpeedDesigned to operate at speeds up to 210 m/min in festoon systems and cable carriers.
Maximum Traction LoadIt supports a maximum tensile load of 15 N/mm² applied to the conductor section.
Torsional StressThe application of torsional stress is not permitted.
Halogen-freeYes, in accordance with safety standards.
Flame RetardantSelf-extinguishing and flame retardant, in accordance with IEC 60332-1 and/or IEC 60332-1-2.
Additional FeaturesFree from substances that damage paint and silicone (during production).
Reference Standards and Approvals
Reference StandardsDIN VDE 0250, DIN VDE 0295, IEC 60228, DIN VDE 0293-308, IEC 60332-1, DIN VDE 0298-4.
DIMENSIONAL TABLE
CórdobaDimensional nxmm²Outer diameter ø mmWeight kg/km
FESTOONCABLE PUR HF-O
1X168,2-10,2188
1X259,6-11,6271
1X3512,0-14,0368
1X5013,5-15,5533
1X7016,0-18,0748
1X9517,6-19,6970
1X12019,0-22,01215
1X15021,0-24,01552
1X18523,5-26,51830
1X24027,5-30,52450
FESTOONCABLE PUR HF-J
3X1,56,7-8,391
4X1,57,7-9,3110
7X1,59,0-11,0170
12X1,513,8-15,9323
18X1,514,0-16,0384
24X1,516,0-18,0480
30X1,520,0-22,0680
4X2,58,8-10,4160
5X2,59,6-11,2190
7X2,511,0-13,0260
12X2,516,0-18,0467
18X2,516,5-18,5576
24X2,519,0-21,0758
30X2,525,5-27,51080
4X410,0-12,0214
5X410,7-12,8280
4X611,3-13,3315
5X613,0-15,0402
4X1014,5-16,5510
5X1015,7-16,8629
4X1617,5-19,5765
5X1619,2-21,3950
4X2520,5-23,51150
5X2524,3-27,31430
4X3526,0-29,01582
4X5028,5-32,52175
RELATED PRODUCTS

SHIPPING AND DELIVERY TIMES

Shipping and Delivery Times – FAQ

Q: How does product shipping work?

A: We ship throughout Brazil. We work with the Post Office (SEDEX and PAC) and several partner carriers. When you finalize your purchase, our system calculates and presents the best shipping options available for your zip code, based on the weight and dimensions of your order.

Q: What is the delivery time for my order?

A: Our total delivery time is the sum of two stages: Availability Time + Carrier Time.

  • Availability Period:

    • Products in Stock: If the product is in stock, it will be shipped within 2 business days.

    • Products Made to Order: To ensure maximum quality and flexibility, many of our cables are made to order . In these cases, the production and shipping time is 15 business days.

  • Carrier's deadline:

    • This is the time it takes for the shipping to reach you after we dispatch it. This timeframe is shown when calculating shipping costs in your shopping cart.

Therefore, for a product that is in production, the total estimated delivery time will be 15 business days plus the shipping time.

Q: Why the 15 business day production lead time? What if there are delays?

A: Our on-demand production model allows us to offer superior industrial-quality cables, in the exact length you need, and at extremely competitive prices. As a manufacturing unit, our production process involves several variables, such as receiving raw materials and operating complex machinery. We understand that unforeseen events can occur. Should any event arise that could impact the 15-business-day timeframe, our team will proactively contact you to keep you informed of the new schedule. We are committed to complete transparency throughout the entire process.

Q: Can I cancel an order that is already in production?

A: For products manufactured on demand (make-to-order model), we do not accept cancellations once the order enters our production line. This is because, to ensure speed and competitive pricing, the raw materials for your cable are separated and allocated, and the manufacturing process begins immediately after payment confirmation. Please review your order carefully before finalizing it. If you have any questions, please contact our team.

Shipping Costs

Q: How is the shipping cost calculated?

A: The value is automatically calculated in your shopping cart, based on the total weight of the products, the dimensions of the packaging, and the destination zip code entered.

Q: Do you offer free shipping?

A: We don't currently have a fixed free shipping policy. Occasionally, we may run specific promotions. The most accurate way to check the cost for your location is to add the desired products and your zip code to your cart.

Warranty and Returns

Q: What is the return and exchange policy?

A: According to our policy and the Consumer Protection Code, we accept returns due to buyer's remorse or manufacturing defects within 7 (seven) calendar days of receiving the product. To initiate the process, please contact our Customer Service Center via email. ecommerce@innovcable. Com.br Please provide the order number and reason for the return. The product must be returned in its original packaging, undamaged and showing no signs of misuse. We emphasize that this return policy remains valid and unchanged after receipt.

Q: Do the products have a warranty?

A: Yes. All cables in our product line are guaranteed against manufacturing defects. The specific warranty period can be found on each product page. The warranty does not cover damage caused by incorrect installation, misuse, or natural wear and tear from use.

Loading and Transportation

1. When lifting with a crane, the correct rope must be used, attached to an axle located in the center of the coil.

* Heads up:
– Move it as close to the ground as possible.
Move slowly and, once in the correct position, do not stop abruptly.


2- In the case of a forklift, the drums must not be damaged by the forklift.

* Heads up:
Place the coil in the center of the fork.
The width of the fork must be greater than the spool.

Transportation and unloading

✽ Precautions when handling cables:
• Do not cover the coils.
• Do not roll more than 20 m.
• Do not use sharp objects when moving.
• Do not roll a damaged coil.
• Do not roll on uneven surfaces.
• Do not store the coil near heaters or flammable materials.
 

Checks when handling cables – Storage

• Do not remove the protective materials and packaging that protect the reels and cables until they are used.
• Store in a protected or enclosed location to protect against damage from machinery.
• Store in a suitable, closed storage location for extended periods. (Coils and packaging should be kept in a dry place.)
• Seal both ends of the remaining cables on the reels using heat-shrink tubing to prevent moisture absorption.