Power and Control Cable, Mobile Use; 0,6/1 kV; 4 to 44 conductors; max. 35,0 mm², Numbered Cores; LSZH, INNOVLON / PUR / PUR-AC, Flame and Oil Resistant; -50°C/+90°C

Cable for Mobile Use Control / Command / Power Cranes Reelflex® PUR-HF Hoists

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Reelflex PUR-HF AR Cable for High-Motion ApplicationsDesigned for the most demanding vertical and horizontal winding operations, where failure is not an option. This cable offers superior durability, flexibility, and safety, ensuring your equipment operates continuously and at peak performance, even under extreme mechanical stress.
  • Extreme Durability: Coating made of special PUR material, resistant to oil, grease, abrasion, UV rays and weathering.
  • Superior Flexibility: Exceptional performance in low temperatures and high speeds, ideal for lifting systems.
  • Strength and Reliability: A central tensile element in textile yarns that withstands high loads and torsion, preventing operational failures.
  • Advanced Security: Halogen-free (HF) compound, essential for environments requiring maximum fire safety.
  • Wide Application: Perfect for reels, elevators, conveyors, mobile motors, and even underwater use.
PRODUCT DESIGN
  • Conductor Material: Bare copper wires, flexible, class 5/6.
  • Driver Class: Compliant with DIN VDE 0295 class 5 and IEC 60228 class 5 standards.
  • Vein Isolation: INNOVLON special compound or halogen-free polyester compound.
  • Vein Identification:
    • Up to 5 veins: colored according to VDE 0293-308, being Green, Brown, Black, Gray and Blue.
    • Starting with 6 veins: black veins with sequential numbering, with or without a protective conductor (ground) Green.
  • Torsion Structure: The conductors are twisted into concentric layers.
  • Central Reinforcing Element: A central reinforcing element made of textile yarn is integrated to increase tensile load, acceleration, and speed.
  • Inner Cover: Polyurethane (PUR) compound specially designed for mobile use.
  • Reinforcing Braid: Anti-twist textile yarns are braided between the inner and outer layers.
  • Outer Cover: Made from a special halogen-free, flame-retardant polyurethane (PUR) compound. The coating is resistant to hydrolysis, oxidation, and heat; flexible at low temperatures; resistant to abrasion, oils, greases, lubricants, coolants, gasoline, and kerosene; and also resistant to UV rays, ozone, and weathering. It is produced without silicone or substances that damage paint.
  • Outer Cover Color: Black, Yellow or Orange.

Features

  • Nominal Voltage: 0,6/1kV.
  • Voltage Test: 2500V.
  • Operating Temperature:
    • Fixed Use: -50°C to +90°C
    • Mobile Use: -40°C to +90°C.
    • Maximum temperature in the conductor: +90°C.
  • Minimum Radius of Curvature:
    • Fixed Use: 6 x outer diameter.
    • Mobile Use: 6 to 8 x outer diameter.
  • Maximum Traction Load: 25 N/mm² to 30 N/mm².
  • Maximum Torsion: ±25°/m.
  • Displacement Speed:
    • Festoon systems: Up to 200 m/min.
    • Reeling: Up to 200 m/min (horizontal) / Up to 150 m/min (vertical).
  • Use in Water: It can be used in water up to 50 m deep, subject to consultation.
  • Insulation Resistance: Minimum of 20 MΩ x km at 20°C.
  • Norms and Standards:
    • Conductor: DIN VDE 0295 Class 5, IEC 60228 Class 5.
    • Identification: VDE 0293.
    • Construction: Similar to DIN VDE 0250.
    • Flame resistance: IEC 60332-1.
  • Conformity: The cable meets the requirements of the Low Voltage Directive 2014/35/EU and the RoHS Directive 2015/65/EU.

 

DETAILS

Benefits

  • Long service life: Designed to withstand high mechanical stress, including tension and torsion.
  • High dynamic performance: Integrated reinforcement element for higher traction, acceleration and speed loads.
  • Superior resistance: External polyurethane (PUR) coating for maximum durability in harsh environments.
  • Wide temperature range: Safe operation in fixed installations from -50°C to +90°C.
  • Extreme flexibility: Reduced bending radius, ideal for continuous operation and winding.
  • Application versatility: Suitable for use in dry, humid, wet, and outdoor environments.
  • Enhanced Security: Construction using halogen-free and flame-retardant materials.
  • Optimized installation: Reduced external diameters and weight for easier handling and space saving.
  • High-speed operation: Allows travel speeds of up to 200 m/min in festoon and winder systems.
  • Silicone-free: Free from paint-damaging substances (LBS), ideal for the automotive industry.

Applications

  • Cable reels: Heavy-duty service for cable reels with vertical and horizontal operation.
  • Lifting Devices: Power supply for winches, hoists and overhead cranes.
  • Elevators and vertical platforms: Drag cable for high-speed platform lifts.
  • Transportation Systems: Power and control for conveyor belts and handling facilities.
  • Festoon Systems: High-speed applications in cable carrier systems.
  • Mobile Motors: Robust connection for motors operating with continuous displacement.
  • Rail Motors: Power supply for railway equipment and machinery that moves on rails.
  • Agricultural Machinery: Rugged solution for agricultural devices and equipment subjected to severe use.
  • External Applications: Designed for outdoor use and in humid or wet environments under mechanical stress.
  • Heavy Duty Machinery: A versatile solution for equipment operating under exceptional mechanical stress.
TECHNICAL DATA

Feature
General information
BrandREELFLEX
Product typeHalogen-free winding cable for heavy-duty devices such as cable reels (vertical and horizontal operation), winches, conveyors and mobile motors.
Electrical Parameters
Nominal VoltageUo/U: 0,6/1 kV
Test Voltage2,5 kV
Product Design
Conductor MaterialPlain annealed copper, flexible, braided, Class 5 or Class 6.
Driver DesignClass 5 or Class 6, according to IEC 60228.
Includes protective conductor (ground).Yes, available (Green).
Type of TwistTwisted veins in layers.
ShieldedNot armored.
Anti-Twist SystemIt has a braid of anti-twist textile threads.
Supporting ElementIntegrated central power member of textile yarns.
Vein Isolation MaterialHalogen-free compound - Polyester base
Intermediate Cover MaterialPUR-HF (Polyurethane, Halogen-Free, Flame Retardant).
Exterior Roofing MaterialPolyurethane compound, halogen-free, flame retardant.
Cover ColorBlack, Yellow or Orange.
Road Identification4 wires: Green, Brown, Black, Gray. 5 wires: Green, Blue, Brown, Black, Gray. From 6 wires onwards: black wires numbered sequentially.
Product characteristics
Application AreaVertical winding, festoon systems, winches, conveyors, mobile motors
For continuous bendingYes.
Torsional loadYes, torsional stress of ±25°/m.
Minimum Radius of CurvatureFixed application: 6 x Outside Diameter. Mobile application: 8 x Outside Diameter.
SpeedFestoon systems: up to 200 m/min. Winding: up to 200 m/min (horizontal) / 150 m/min (vertical).
Traction loadMaximum of 30 N/mm².
Temperature, fixed installation-50 °C to +90 °C.
Temperature, constant movement-40 °C to +90 °C.
Maximum temperature in the driver+90 °C (implied by the operating temperature).
Flame retardantYes, in accordance with IEC 60332-1.
UV resistantYes (implied by external use).
Resistant to chemicals/oilOil resistant (according to HD/EN/IEC 60811-2-1).
Halogen-freeYes.
Standards and Directives
Applicable StandardsIEC 60228, VDE 0293-308, IEC 60502, VDE 0250, IEC 60332-1, HD/EN/IEC 60811-2-1.
DirectivesLow Voltage 2014/35/EU, RoHS 2015/65/EU, REACH EC 1907/2006.

 

DIMENSIONAL TABLE
DIMENSIONAL DATAOuter diameter Ø (mm)Copper weight (kg/km)Weight (kg/km)
Breaking load (N)
REELFLEX PUR-HF-O
3X(2X1)C171254201.200
6X(2X1)C232655972.600
REELFLEX PUR-HF-J
4X1,511,2611551.340
5X1,511,8811781.690
7X1,513,51152182.150
12X1,5171963632.600
18X1,518,12714552.600
24X1,520,93925902.800
30X1,5244507202.900
42X1,5286339202.900
4X2,512,3992061.345
5X2,5131252302.100
7X2,514,71803152.550
12X2,520,53084852.900
18X2,520,54516793.450
24X2,523,66168603.200
30X2,5287711.0804.200
36X2,5309301.3204.500
4X4141602811.690
14X4256168006.000
4X6152413721.860
4X10194046152.300
4X16226459242.800
4X25261.0051.2223.300
4X35301.4171.7783.300
5X4152003182.500
5X6162774303.000
5X10215057043.000
5X16248161.0573.000
4X16+2X(4X1,5)C268401.1842.110
5 x 4 + 10 x 2,521478660400
19 x 2,5 + 5 x 1,5 (C)245638502.500
25 x 1,5 + 5 x 1,5 (C)236357042.900
8X6X2,5451.1522.4854.000
RELATED PRODUCTS

SHIPPING AND DELIVERY TIMES

Shipping and Delivery Times – FAQ

Q: How does product shipping work?

A: We ship throughout Brazil. We work with the Post Office (SEDEX and PAC) and several partner carriers. When you finalize your purchase, our system calculates and presents the best shipping options available for your zip code, based on the weight and dimensions of your order.

Q: What is the delivery time for my order?

A: Our total delivery time is the sum of two stages: Availability Time + Carrier Time.

  • Availability Period:

    • Products in Stock: If the product is in stock, it will be shipped within 2 business days.

    • Products Made to Order: To ensure maximum quality and flexibility, many of our cables are made to order . In these cases, the production and shipping time is 15 business days.

  • Carrier's deadline:

    • This is the time it takes for the shipping to reach you after we dispatch it. This timeframe is shown when calculating shipping costs in your shopping cart.

Therefore, for a product that is in production, the total estimated delivery time will be 15 business days plus the shipping time.

Q: Why the 15 business day production lead time? What if there are delays?

A: Our on-demand production model allows us to offer superior industrial-quality cables, in the exact length you need, and at extremely competitive prices. As a manufacturing unit, our production process involves several variables, such as receiving raw materials and operating complex machinery. We understand that unforeseen events can occur. Should any event arise that could impact the 15-business-day timeframe, our team will proactively contact you to keep you informed of the new schedule. We are committed to complete transparency throughout the entire process.

Q: Can I cancel an order that is already in production?

A: For products manufactured on demand (make-to-order model), we do not accept cancellations once the order enters our production line. This is because, to ensure speed and competitive pricing, the raw materials for your cable are separated and allocated, and the manufacturing process begins immediately after payment confirmation. Please review your order carefully before finalizing it. If you have any questions, please contact our team.

Shipping Costs

Q: How is the shipping cost calculated?

A: The value is automatically calculated in your shopping cart, based on the total weight of the products, the dimensions of the packaging, and the destination zip code entered.

Q: Do you offer free shipping?

A: We don't currently have a fixed free shipping policy. Occasionally, we may run specific promotions. The most accurate way to check the cost for your location is to add the desired products and your zip code to your cart.

Warranty and Returns

Q: What is the return and exchange policy?

A: According to our policy and the Consumer Protection Code, we accept returns due to buyer's remorse or manufacturing defects within 7 (seven) calendar days of receiving the product. To initiate the process, please contact our Customer Service Center via email. ecommerce@innovcable. Com.br Please provide the order number and reason for the return. The product must be returned in its original packaging, undamaged and showing no signs of misuse. We emphasize that this return policy remains valid and unchanged after receipt.

Q: Do the products have a warranty?

A: Yes. All cables in our product line are guaranteed against manufacturing defects. The specific warranty period can be found on each product page. The warranty does not cover damage caused by incorrect installation, misuse, or natural wear and tear from use.

Loading and Transportation

1. When lifting with a crane, the correct rope must be used, attached to an axle located in the center of the coil.

* Heads up:
– Move it as close to the ground as possible.
Move slowly and, once in the correct position, do not stop abruptly.


2- In the case of a forklift, the drums must not be damaged by the forklift.

* Heads up:
Place the coil in the center of the fork.
The width of the fork must be greater than the spool.

Transportation and unloading

✽ Precautions when handling cables:
• Do not cover the coils.
• Do not roll more than 20 m.
• Do not use sharp objects when moving.
• Do not roll a damaged coil.
• Do not roll on uneven surfaces.
• Do not store the coil near heaters or flammable materials.
 

Checks when handling cables – Storage

• Do not remove the protective materials and packaging that protect the reels and cables until they are used.
• Store in a protected or enclosed location to protect against damage from machinery.
• Store in a suitable, closed storage location for extended periods. (Coils and packaging should be kept in a dry place.)
• Seal both ends of the remaining cables on the reels using heat-shrink tubing to prevent moisture absorption.