Shielded Power and Control Cable for Mobile Use in Robots; up to 0,75mm² 300/500V; above 1,00mm² 500/750V; 2 to 42 conductors; numbered cores; LSZH, Innovlon/PUR, flame and oil resistant; -50°C/+80°C

Mobile Robotics Control/Command/Power Cable, Shielded, Movflex® Robot C-PUR-AC

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Movflex Robot C-PUR-AC Shield: Superior Shielding for Precision RoboticsThe ultimate solution for robotic applications in environments with high electromagnetic interference. This cable combines extreme flexibility for twisting with robust shielding, ensuring that the transmission of data and signals from your robot is always clean, precise, and fault-free, increasing the reliability of your process.
  • Electromagnetic Protection: Tinned copper braid shielding for maximum protection against noise and interference.
  • Designed for 3D Motion: Its special construction withstands the most severe bending and torsion cycles required by modern robotics.
  • Ultra-Durable Coating: The outer polyurethane (PUR) coating offers excellent resistance against abrasion, oils, and chemicals.
  • Safety first: Made with LSZH material, this cable is flame retardant and has low smoke and gas emissions. Flame retardant.
  • Unwavering Reliability: It ensures signal integrity in critical tasks, preventing downtime and maximizing automation efficiency.
PRODUCT DESIGN
  • Conductor material: bare copper wires
  • Driver class: according to DIN VDE 0295 class 5/6 and IEC 60228 cl. 5/6
  • Vein Isolation: INNOVLON – a special compound for mobile applications, halogen-free.
  • Black veins identified by sequential number according to VDE 0293 with earth green (G)
  • Central core (when applicable), resistant to torsion.
  • Conductors: ≤ 11, twisted in layers. ≥ 12 bundles around the central element.
  • Shielding: tinned copper mesh, 85% coverage.
  • Outer sheath: PUR-AC, a special compound resistant to oils, greases, lubricants, coolants and acids, halogen-free.
  • Outer cover in BLACK, RAL 9005
  • Nominal voltage: up to 0,75mm² – 300/500V; above 1,00mm² – 500/750V
  • Voltage test: up to 0,75mm² – 2000V; above 1,00mm² – 3000V
  • Conductor resistance: according to VDE 0295 class 5/6 and IEC 60228 class 5/6
  • Insulation resistance: Min. 20 MΩ x Km at 20 °C.
  • Minimum fixed bending radius: 4 x outside diameter
  • Minimum radius of curvature of moving parts: 7,5 x d < 10 m | 10 x d ≥ 10 m | Torsion 10 x diameter
  • Torsion: < 10 mm – ± 360°/1,0 m; ≥ 10 mm – ± 360°/1,2 m; ≥ 15 mm – ± 360°/1,6 m; ≥20 mm – ± 360°/2,0 m
  • Fire behavior: in accordance with VDE 0482-332-2-1 and DIN EN 60332-2-1, self-extinguishing and flame retardant.
DETAILS

Benefits

  • Maximum EMC Protection: Copper mesh shielding ensures clean, interference-free data transmission.
  • Resistance to Complex Movements: Designed to withstand simultaneous twisting and bending in robotic arms.
  • Robust PUR coating: External polyurethane coating with very high resistance to oils, greases and abrasion.
  • Long Service Life: Designed for extreme durability in continuous motion applications and high mechanical demands.
  • Operational Safety: Halogen-free (LSZH) and flame-retardant compound to minimize risks.
  • Signal Integrity: It ensures that control signals and data are transmitted with maximum precision and without noise.
  • Exceptional Flexibility: It allows for reduced bending radii, facilitating installation in compact systems and conveyors.
  • Continuous Operation: Superior reliability that reduces unplanned downtime and corrective maintenance costs.
  • Chemical Resistance: It withstands exposure to various chemical agents commonly found on the factory floor.
  • Performance in Hostile Environments: Ideal for the harshest industrial conditions, withstanding impacts and friction.

Applications

  • Precision Robotics: Power supply for welding and assembly robots that require flawless signal transmission.
  • Automation Systems: Connecting components in production lines where electromagnetic interference is a critical factor.
  • CNC Machining Centers: For shafts and moving heads operating in environments with high levels of electrical noise from motors.
  • Automotive Industry: In bodywork robots and assembly lines that rely on stable data communication.
  • Gantry Cranes and Overhead Cranes: Secure power transmission and control over long distances with multiple drives.
  • Materials Handling: Automated logistics equipment, such as stacker cranes and "pick and place" systems.
  • Packaging Machines: Ensures perfect synchronization of sensors and actuators in high-speed equipment.
  • Test and Measurement Equipment: For articulated arms and scanners that require maximum precision in data collection.
  • Pharmaceutical and Chemical Industry: Applications where the resistance of the PUR coating to chemicals is essential.
  • Special Machinery Projects: A reliable solution for any customized application requiring movement and shielding.
TECHNICAL DATA
General information
BrandINNOVROBOT®
Product typePower and Control Cable
Electrical Parameters
Nominal Voltageup to 0,75mm² 300/500V; above 1,00mm² 500/750V
Test Voltageup to 0,75mm² 2000V; above 1,00mm² 3000V
Conductor Resistancein accordance with VDE 0295 class 5/6 and IEC 60228 class 5/6
Insulation ResistanceMin. 20 MΩ x Km at 20 °C
Product Design
Conductor MaterialBare Copper
Driver Designin accordance with DIN VDE 0295 class 5/6 and IEC 60228 cl. 5/6
Includes protective conductor (ground).Optional
Type of TwistConductors: ≤ 11, twisted in layers. ≥ 12 bundles around the central element.
Shieldedtinned copper mesh, 85% coverage
With armorNo
Cable FormatRound
Base Material for Vein IsolationINNOVLON specially formulated for mobile applications, halogen-free.
Intermediate Cover Base MaterialNot applicable
Base Material for the External CoveringPUR-AC is specially formulated to be resistant to oils, greases, lubricants, coolants, acids, and is halogen-free.
Abbreviation for Roofing MaterialPURE
Cover ColorGray
Road IdentificationNumeric
Road color codeVDE 0293-1
EN 50334
Product characteristics
Application AreaMobile use
robots
For continuous bendingYes
For torsional loadYes
Minimum bending radius, fixed installation4 x outer diameter
Minimum Radius of Curvature, constant motion7,5 xd < 10 m | 10 xd ≥ 10 m | Torsion 10 xd
SpeedSelf-sustaining: max. 10 m/s, Glider: max. 5 m/s
Transverse LengthMaximum of 50 m
AceleraçãoMaximum 20 m/s² Torsion Maximum 60°/s²
Folding Cycles> 5 million | Torsion > 3 million -180°/m > 5 million -60°/m
Temperature, fixed installation-50°C to 80°C
Temperature, occasional movement-30°C to 80°C
Temperature, continuous bending-25°C to 80°C
Flame retardantAccording to IEC 60332-1-2, FT1, VW-1
UV resistantNo
Chemical resistantYes
Halogen-freeAccording to IEC 60754-1
Oil resistantYes
Applicable Standards
IEC 60228 CLASS 5/6DIN VDE 0295 CLASS 5/6
EN-60811 404RAL 7001
IEC 60332-1-2, FT1, VW-1IEC 60754-1
DIMENSIONAL TABLE

 

 

Dimensional n x mm²Outer diameter ø mmCopper weight kg/kmWeight kg/km
3G0,54,914,432
4G0,55,319,240
5G0,56,22453
7G0,57,133,671
10G0,58,648100
12G0,58,757,6113
18G0,51086,4158
20G0,510,596174
24G0,511,5115,2206
3G0,755,621,647
4G0,756,228,858
5G0,756,83670
7G0,758,250,4102
10G0,759,572141
12G0,759,986,4161
18G0,7511129,6215
20G0,7511,6144237
24G0,7512,7172,8282
3G16,228,857
4G16,738,471
5G17,24886
7G18,967,2124
10G110,496175
12G110,7115,2198
18G112172,8269
20G113,1192309
24G114,3230,4367
3G1,56,643,272
4G1,57,257,691
5G1,57,872110
7G1,59,5100,8160
10G1,511,2144225
12G1,511,8172,8248
18G1,513259,2334
20G1,514,2288404
24G1,515,6345,6482
3G2,58,172111
4G2,59,296150
5G2,510120183
7G2,511,9168252
12G2,514,4288405
18G2,517,5432611
RELATED PRODUCTS

SHIPPING AND DELIVERY TIMES

Shipping and Delivery Times – FAQ

Q: How does product shipping work?

A: We ship throughout Brazil. We work with the Post Office (SEDEX and PAC) and several partner carriers. When you finalize your purchase, our system calculates and presents the best shipping options available for your zip code, based on the weight and dimensions of your order.

Q: What is the delivery time for my order?

A: Our total delivery time is the sum of two stages: Availability Time + Carrier Time.

  • Availability Period:

    • Products in Stock: If the product is in stock, it will be shipped within 2 business days.

    • Products Made to Order: To ensure maximum quality and flexibility, many of our cables are made to order . In these cases, the production and shipping time is 15 business days.

  • Carrier's deadline:

    • This is the time it takes for the shipping to reach you after we dispatch it. This timeframe is shown when calculating shipping costs in your shopping cart.

Therefore, for a product that is in production, the total estimated delivery time will be 15 business days plus the shipping time.

Q: Why the 15 business day production lead time? What if there are delays?

A: Our on-demand production model allows us to offer superior industrial-quality cables, in the exact length you need, and at extremely competitive prices. As a manufacturing unit, our production process involves several variables, such as receiving raw materials and operating complex machinery. We understand that unforeseen events can occur. Should any event arise that could impact the 15-business-day timeframe, our team will proactively contact you to keep you informed of the new schedule. We are committed to complete transparency throughout the entire process.

Q: Can I cancel an order that is already in production?

A: For products manufactured on demand (make-to-order model), we do not accept cancellations once the order enters our production line. This is because, to ensure speed and competitive pricing, the raw materials for your cable are separated and allocated, and the manufacturing process begins immediately after payment confirmation. Please review your order carefully before finalizing it. If you have any questions, please contact our team.

Shipping Costs

Q: How is the shipping cost calculated?

A: The value is automatically calculated in your shopping cart, based on the total weight of the products, the dimensions of the packaging, and the destination zip code entered.

Q: Do you offer free shipping?

A: We don't currently have a fixed free shipping policy. Occasionally, we may run specific promotions. The most accurate way to check the cost for your location is to add the desired products and your zip code to your cart.

Warranty and Returns

Q: What is the return and exchange policy?

A: According to our policy and the Consumer Protection Code, we accept returns due to buyer's remorse or manufacturing defects within 7 (seven) calendar days of receiving the product. To initiate the process, please contact our Customer Service Center via email. ecommerce@innovcable. Com.br Please provide the order number and reason for the return. The product must be returned in its original packaging, undamaged and showing no signs of misuse. We emphasize that this return policy remains valid and unchanged after receipt.

Q: Do the products have a warranty?

A: Yes. All cables in our product line are guaranteed against manufacturing defects. The specific warranty period can be found on each product page. The warranty does not cover damage caused by incorrect installation, misuse, or natural wear and tear from use.

Loading and Transportation

1. When lifting with a crane, the correct rope must be used, attached to an axle located in the center of the coil.

* Heads up:
– Move it as close to the ground as possible.
Move slowly and, once in the correct position, do not stop abruptly.


2- In the case of a forklift, the drums must not be damaged by the forklift.

* Heads up:
Place the coil in the center of the fork.
The width of the fork must be greater than the spool.

Transportation and unloading

✽ Precautions when handling cables:
• Do not cover the coils.
• Do not roll more than 20 m.
• Do not use sharp objects when moving.
• Do not roll a damaged coil.
• Do not roll on uneven surfaces.
• Do not store the coil near heaters or flammable materials.
 

Checks when handling cables – Storage

• Do not remove the protective materials and packaging that protect the reels and cables until they are used.
• Store in a protected or enclosed location to protect against damage from machinery.
• Store in a suitable, closed storage location for extended periods. (Coils and packaging should be kept in a dry place.)
• Seal both ends of the remaining cables on the reels using heat-shrink tubing to prevent moisture absorption.