Power and Control Cable, Mobile Use in Robots; 0,6/1 kV, 1000 V; 2 to 42 conductors; Numbered wires; LSZH, Innovlon/PUR, Flame and Oil Resistant; -50°C/+80°C

Cable for Mobile Use Robotics Control / Command / Power Innovrobot® 3D PUR-AC

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INNOVCABLE INNOVROBOT® 3D PUR: Motion and Control for Advanced RoboticsControl and Power (C&P) cable for robotics, designed for complex and highly flexible motion sequences in industrial applications. Ideal for harsh conditions (indoor and outdoor) with very high mechanical stress, requiring simultaneous bending and twisting in cable carriers, gantry robots, and automated production systems.
    • Designed for 3D Robotics: Developed for highly flexible robotic applications, supporting over 5 million bending cycles and over 3 million torsion cycles (at +/- 180°/m).
    • Robust Construction: Resistant to oil (according to IEC 60811-2-1), hydrolysis, microbes, grease and cooling fluids, and also has UV protection.
    • High Operational Safety: It is halogen-free according to IEC 60754-1 and flame retardant according to IEC 60332-1-2.
    • Ease of installation: Approved for 1000V. Allows parallel installation with other cables of the same operating voltage.
PRODUCT DESIGN
  • Conductor material: bare copper wires
  • Driver class: according to DIN VDE 0295 class 5/6 and IEC 60228 cl. 5/6
  • Vein Isolation: INNOVLON – a special compound for mobile applications, halogen-free.
  • Black veins identified by sequential number according to VDE 0293 with earth green (G)
  • Central core (when applicable), resistant to torsion.
  • ≤ 11 layers of twisted cores, ≥ 12 layers of twisted cores
    bundles; each element with sliding ribbons
  • Outer sheath: PUR-AC, a special compound resistant to oils, greases, lubricants, coolants and acids, halogen-free.
  • Outer cover in BLACK, RAL 9005
  • Nominal voltage: 0,6/1 kV, 1000 V
  • Voltage test: 2000 V
  • Conductor resistance: according to VDE 0295 class 5/6 and IEC 60228 class 5/6
  • Insulation resistance: Min. 20 MΩ x Km at 20 °C.
  • Minimum fixed bending radius: 4 x outside diameter
  • Minimum radius of curvature of moving parts: 7,5 x d < 10 m | 10 x d ≥ 10 m | Torsion 10 x diameter
  • Flexion cycles: > 5 m/s | Torsion: > 3 m/s - 180°/m; > 5 m/s - 60°/m
  • Twist: 3D-C-PUR: +/- 180°/m
  • Fire behavior: in accordance with VDE 0482-332-2-1 and DIN EN 60332-2-1, self-extinguishing and flame retardant.
DETAILS

Benefits

  • Advanced 3D Motion: Designed to withstand simultaneous bending and torsion in highly complex robotic applications.
  • Extreme Useful Life: It guarantees more than 5 million bending cycles and more than 3 million torsion cycles, reducing downtime.
  • Superior Chemical Resistance: PUR coating resistant to oils, greases, hydrolysis, microbes and cooling fluids.
  • Wide Temperature Range: Reliable operation in extreme conditions, from -50°C in fixed installations to +80°C.
  • High Dynamic Performance: It supports high speeds of up to 10 m/s and accelerations of up to 20 m/s², ideal for fast systems.
  • Enhanced Security: Halogen-free and flame-retardant material in accordance with IEC 60332-1-2.
  • Internal and External Use: Robust and UV-resistant construction, suitable for harsh industrial environments.
  • High Flexibility: Ultra-thin conductors that allow a bending radius of up to 7.5 times their diameter when in motion.
  • International Certification: UL/CSA approved for 1.000 V, allowing parallel installation with other cables of the same voltage.

Applications

  • Industrial robotics: Feeding and control for robotic arms with complex and multiaxial movements.
  • Cable Management Systems: Ideal for powering machines that require continuous and flexible movement.
  • Gantry Robots: Application in large-scale automation systems for cargo handling and logistics.
  • Pick & Place Units: It guarantees performance and durability in ultra-high-speed handling systems.
  • Machine Tools: Connecting moving components in machining centers and other industrial production machines.
  • Transportation Systems: Used in conveyors and automated production lines to ensure communication and power.
  • Manufacturing Systems: Perfect for automated manufacturing systems that require high mechanical flexibility.
  • Harsh Industrial Environments: Designed to withstand the harshest conditions, both indoors and outdoors.
  • Handling Equipment: Applications in any equipment that performs bending movements combined with twisting.
  • Automation Projects: A versatile solution for special machines and customized systems with high mechanical requirements.
TECHNICAL DATA
General information
BrandINNOVROBOT®
Product typePower and Control Cable
Electrical Parameters
Nominal Voltageup to 0,75mm² 300/500V; above 1,00mm² 500/750V
Test Voltageup to 0,75mm² 2000V; above 1,00mm² 3000V
Conductor Resistancein accordance with VDE 0295 class 5/6 and IEC 60228 class 5/6
Insulation ResistanceMin. 20 MΩ x Km at 20 °C
Product Design
Conductor MaterialBare Copper
Driver Designin accordance with DIN VDE 0295 class 5/6 and IEC 60228 cl. 5/6
Includes protective conductor (ground).Optional
Type of TwistConductors: ≤ 11, twisted in layers. ≥ 12 bundles around the central element.
ShieldedNo
With armorNo
Cable FormatRound
Base Material for Vein IsolationINNOVLON specially formulated for mobile applications, halogen-free.
Intermediate Cover Base MaterialNot applicable
Base Material for the External CoveringPUR-AC is specially formulated to be resistant to oils, greases, lubricants, coolants, acids, and is halogen-free.
Abbreviation for Roofing MaterialPURE
Cover ColorGray
Road IdentificationNumeric
Road color codeVDE 0293-1
EN 50334
Product characteristics
Application AreaMobile use
robots
For continuous bendingYes
For torsional loadYes
Minimum bending radius, fixed installation4 x outer diameter
Minimum Radius of Curvature, constant motion7,5 xd < 10 m | 10 xd ≥ 10 m | Torsion 10 xd
SpeedSelf-sustaining: max. 10 m/s, Glider: max. 5 m/s
Transverse LengthMaximum of 50 m
AceleraçãoMaximum 20 m/s² Torsion Maximum 60°/s²
Folding Cycles> 5 million | Torsion > 3 million -180°/m > 5 million -60°/m
Temperature, fixed installation-50°C to 80°C
Temperature, occasional movement-30°C to 80°C
Temperature, continuous bending-25°C to 80°C
Flame retardantAccording to IEC 60332-1-2, FT1, VW-1
UV resistantNo
Chemical resistantYes
Halogen-freeAccording to IEC 60754-1
Oil resistantYes
Applicable Standards
IEC 60228 CLASS 5/6DIN VDE 0295 CLASS 5/6
EN-60811 404RAL 7001
IEC 60332-1-2, FT1, VW-1IEC 60754-1
DIMENSIONAL TABLE
Dimensional (nx mm²)External Diameter (mm)Copper Weight (kg/km)Total Weight (kg/km)
5G 0,5 (AWG 21)7,52566
12G 0,5 (AWG 21)1060150
18G 0,5 (AWG 21)11,290200
25G 0,5 (AWG 21)14,2125282
3G 0,75 (AWG 19)6,52352
4G 0,75 (AWG 19)6,83062
5G 0,75 (AWG 19)7,53882
7G 0,75 (AWG 19)8,253102
12G 0,75 (AWG 19)11,890187
18G 0,75 (AWG 19)12,5108225
18G 0,75 (AWG 19)13,3135251
25G 0,75 (AWG 19)15,8188361
2 x 1 (AWG 18)6,82066
3G 1 (AWG 18)73083
4G 1 (AWG 18)7,44092
5G 1 (AWG 18)8,250116
7G 1 (AWG 18)9,270145
12G 1 (AWG 18)13,3120230
18G 1 (AWG 18)15,2180333
25G 1 (AWG 18)18,2250489
34G 1 (AWG 18)21340598
41G 1 (AWG 18)22,5410747
3G 1,5 (AWG 16)7,44592
4G 1,5 (AWG 16)8,260112
5G 1,5 (AWG 16)9,275129
7G 1,5 (AWG 16)10,8105168
8G 1,5 (AWG 16)11,8120213
12G 1,5 (AWG 16)14180301
18G 1,5 (AWG 16)16,9270469
25G 1,5 (AWG 16)19,4375621
3G 2,5 (AWG 14)9,375119
4G 2,5 (AWG 14)9,9100170
5G 2,5 (AWG 14)10,6125187
7G 2,5 (AWG 14)12,8175282
12G 2,5 (AWG 14)17,7300510
4G 4 (AWG 12)11,7160251
4G 6 (AWG 10)13,2240331
3G 10 (AWG 8)16,1300407
3G 16 (AWG 6)18,6480497
3G 25 (AWG 4)23,1750949
3G 35 (AWG 2)25,610501275
RELATED PRODUCTS

SHIPPING AND DELIVERY TIMES

Shipping and Delivery Times – FAQ

Q: How does product shipping work?

A: We ship throughout Brazil. We work with the Post Office (SEDEX and PAC) and several partner carriers. When you finalize your purchase, our system calculates and presents the best shipping options available for your zip code, based on the weight and dimensions of your order.

Q: What is the delivery time for my order?

A: Our total delivery time is the sum of two stages: Availability Time + Carrier Time.

  • Availability Period:

    • Products in Stock: If the product is in stock, it will be shipped within 2 business days.

    • Products Made to Order: To ensure maximum quality and flexibility, many of our cables are made to order . In these cases, the production and shipping time is 15 business days.

  • Carrier's deadline:

    • This is the time it takes for the shipping to reach you after we dispatch it. This timeframe is shown when calculating shipping costs in your shopping cart.

Therefore, for a product that is in production, the total estimated delivery time will be 15 business days plus the shipping time.

Q: Why the 15 business day production lead time? What if there are delays?

A: Our on-demand production model allows us to offer superior industrial-quality cables, in the exact length you need, and at extremely competitive prices. As a manufacturing unit, our production process involves several variables, such as receiving raw materials and operating complex machinery. We understand that unforeseen events can occur. Should any event arise that could impact the 15-business-day timeframe, our team will proactively contact you to keep you informed of the new schedule. We are committed to complete transparency throughout the entire process.

Q: Can I cancel an order that is already in production?

A: For products manufactured on demand (make-to-order model), we do not accept cancellations once the order enters our production line. This is because, to ensure speed and competitive pricing, the raw materials for your cable are separated and allocated, and the manufacturing process begins immediately after payment confirmation. Please review your order carefully before finalizing it. If you have any questions, please contact our team.

Shipping Costs

Q: How is the shipping cost calculated?

A: The value is automatically calculated in your shopping cart, based on the total weight of the products, the dimensions of the packaging, and the destination zip code entered.

Q: Do you offer free shipping?

A: We don't currently have a fixed free shipping policy. Occasionally, we may run specific promotions. The most accurate way to check the cost for your location is to add the desired products and your zip code to your cart.

Warranty and Returns

Q: What is the return and exchange policy?

A: According to our policy and the Consumer Protection Code, we accept returns due to buyer's remorse or manufacturing defects within 7 (seven) calendar days of receiving the product. To initiate the process, please contact our Customer Service Center via email. ecommerce@innovcable. Com.br Please provide the order number and reason for the return. The product must be returned in its original packaging, undamaged and showing no signs of misuse. We emphasize that this return policy remains valid and unchanged after receipt.

Q: Do the products have a warranty?

A: Yes. All cables in our product line are guaranteed against manufacturing defects. The specific warranty period can be found on each product page. The warranty does not cover damage caused by incorrect installation, misuse, or natural wear and tear from use.

Loading and Transportation

1. When lifting with a crane, the correct rope must be used, attached to an axle located in the center of the coil.

* Heads up:
– Move it as close to the ground as possible.
Move slowly and, once in the correct position, do not stop abruptly.


2- In the case of a forklift, the drums must not be damaged by the forklift.

* Heads up:
Place the coil in the center of the fork.
The width of the fork must be greater than the spool.

Transportation and unloading

✽ Precautions when handling cables:
• Do not cover the coils.
• Do not roll more than 20 m.
• Do not use sharp objects when moving.
• Do not roll a damaged coil.
• Do not roll on uneven surfaces.
• Do not store the coil near heaters or flammable materials.
 

Checks when handling cables – Storage

• Do not remove the protective materials and packaging that protect the reels and cables until they are used.
• Store in a protected or enclosed location to protect against damage from machinery.
• Store in a suitable, closed storage location for extended periods. (Coils and packaging should be kept in a dry place.)
• Seal both ends of the remaining cables on the reels using heat-shrink tubing to prevent moisture absorption.